Problem
Assembly lines never stop. Conveyor jitter, pallet drift, and human-introduced variance break rigid teach-pendant programs — every hour of downtime costs five-figures.
Closed-loop control
Dynamic Guidance
Real-time trajectory correction for moving assembly lines.
EtherCATROS2 control_msgsRTDE 1kHzJetson OringRPC
Core Metrics
- Latency P99
- < 30ms
- Placement precision
- 0.1mm
- Update rate
- 120 Hz
- Cloud dependency
- ZERO
Solution
S3nsei streams pose deltas from the edge camera into the controller at sub-30ms cadence. The robot updates its trajectory mid-motion — no stop, no re-teach, no cloud round-trip.
Result
Continuous production on moving lines with 0.1mm placement precision. Cycle times improve 18–32% on average versus stop-and-pick deployments.
Technical Logic
How Dynamic Guidance runs on the edge.
A live trace from a production unit. Single binary, deterministic latency, every dispatch logged locally.
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